Capabilities

SOCIAL RESPONSIBILITY

Advanced Assemblies

High Level Assemblies

Violin Technologies designs and manufactures highly engineered parts that require exact specifications and tight tolerances. Our capabilities involve the integration of various subsystems and components into a complete, functional assembly.

Efficiently assemble and test products
Integrate traceability throughout the procurement & assembly process
Global supply chain
Drop-ship fully inspected/tested assemblies on time

Our offerings in High Level Assemblies also include :

Global Sourcing
Lot Tracking
Just-in-time Deliverables
Pre-wiring guidelines to reduce on-site installation time
Functional Test Development
Assist Customer in certifications
RMA and Demo Management services

Adhering to industry standards

AS9100 | ISO 9001 | IPC A-610/620 | ISO 13485

PCB Assemblies

Printed Circuit Board Assemblies

Violin Technologies has a state of art SMT line & backend assembly operations for carrying out post SMT Box build operations. Our SMT line configuration is designed for customers across various segments. The line configuration can be scalable as per the customer volumes and complexity requirements

SMT Line with total placement capacity of 230,000 CPH
Wave soldering capability and Manual soldering for PTH parts
In-Line SPI & AOI inspections
X-Ray inspection capability
Selective Conformal Coating
Environmental Testing
High Mix Low Volume and Mid Volumes
RoHS & Non-RoHS Process (Dedicated SMT Lines)
Violin Technologies has a state of art SMT line & PTH assembly process with backend assembly operations for carrying out post SMT Box build operations.

Manufacturing Competency

Multilayer PCB’s ranging from 50mm to 500mm
High complex dual side SMT assembly starting from 0.3mm to 3.5mm thick laminates
Both SMT & PTH Assembly & Backplane Assemblies
Can handle PCBs Of Rigid, Flexi Rigid & Complete Flexi
Fine Pitch placements starting 0201mm to a larger component of 55mm X 100mm
Very Fine Pitch BGA’s As Minimum Of 0.25mm
Complex reworks of BGA & Re-Ball
X-Ray inspection capabilities with 3D representation
Customer Specific Processes Like Conformal Coating & Potting
Manufacturing traceability (end to end)

Industry Recognitions

Certifications

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Precision Parts

Precision Machined Components

Violin Technologies excels in industrial manufacturing with advanced tooling and machining capabilities. We provide precision-machined components, including individual parts and fully integrated assemblies. Our comprehensive services cover the entire manufacturing process, from sourcing raw materials to delivering finished parts with coatings, heat treating, anodizing, certifications, inspections, light assembly, packaging, and labeling. We manage the entire supply chain, ensuring high-quality products and services for our clients.

Machining Capabilities

CNC Machining
Grinding & Polishing
Broaching & Honing

Tooling Expertise

Custom Tool Design
High-Speed Tooling
Tool Maintenance

Advanced Equipment

Multi-Tasking Machines
Multi-Axis Machines
Robotic Welding

Custom Manufacturing

Prototyping
Pilot Run
Serial Production

Quality Assurance

Metrology
Material Testing
Functional Testing

Wiring Solutions

Wire Harnesses & Cable Assemblies

Our commitment to excellence in wire harness and cable assembly manufacturing is unwavering. We understand the critical role these components play in the functionality and safety of our clients’ products, and we strive to deliver the highest quality solutions

Customer Wire Harnesses

1. Design and Engineering

Reverse Engineering and Engineering Services
Prototyping
2D and 3D Modeling

2. Material Expertise

Customize Wire and Cable
Connector Systems
Protective Coverings

3. Production Processes

Cutting and Stripping
Crimping
Soldering
Assembly
Over molding

4. Customization and Scalability

Custom Labels and Markings
Low to High Volume Production

Advanced Equipments

Fully Automatic Double-End Wire Cut and Crimp
CFM-Controlled Crimp Stations
Plastic Welding
Ultrasonic Welding
Molding up to 55 Tons
Hot Stamping and Screen Printing
Automatic Twist Tie Machine
Automatic Tapping and Dispenser Machine

Cable Assembly Solutions

1. Custom Cable Assemblies

Multi-conductor cables
Coaxial and RF cables

2. High-Speed Data Cables

Ethernet cables (Cat5, Cat6, Cat7, etc.)
USB and HDMI cable assemblies
LVDS cables

3. Power Cable Assemblies

High-voltage cables
Battery cables
AC/DC power cords

4. Signal and Control Cables

Sensor cables for automation systems
Control panel wiring harnesses
Instrumentation cables

5. Automotive and Aerospace Cables

Shielded cables for EMI protection
High-temperature and flame-resistant cable assemblies
Lightweight and durable solutions for aviation and automotive use

6. Medical Device Cables

Patient monitoring system cables
Diagnostic equipment cable assemblies

7. Telecommunication Cables

Signal transmission cables
Custom telecom harness assemblies

8. Industrial and Heavy-Duty Applications

Robotic system cable assemblies
Heavy machinery harnesses
Ruggedized solutions for harsh environments

Quality Assurance

1. Testing and Quality Control

Continuity Testing
Hi-Pot Testing
Functional Testing

2.Certifications and Standards

ISO 9001
ISO 13485
EMS 14001
OHSMS 45001
UL Certification
IPC/WHMA-A-620
RoHS Compliance
REACH Compliance

If you can envision it, then we can build it.
Tell us more about your project!

Metal Stamping

Sheet Metal & Stamped Parts

Violin Technologies Sheet Metal stamping process involve blanks or coil of sheet metal fed through tool and die sets. We use ferrous & non ferrous sheets and strips. We perform variety of operations using progressive tooling and stage tools.

Conventional Stamping – Progressive and Stage tools
Blanking
Bending
Turret Punching
Deep Draw
Embossing
Piercing
Curling
TIG & MIG Welding

MATERIALS HANDLED

Aluminium | Mild / Galvanised / Galvannealed / Aluminized / Spring / Stainless Steel | Brass

Tool Features

Tooling Capabilities

Every component of this product is meticulously engineered to ensure unparalleled precision and performance, reflecting the pinnacle of innovation and design.

Tool Design
Tool Manufacture
Tool Assembly
Fixture Design & Manufacture In-house

Software Used

NanoCAD
SOLIDWORKS
Mastercam

Encapsulates a commitment to excellence, where every detail is crafted with the utmost accuracy to meet the highest standards of quality and functionality.

Feeds

Blogs

Violin Technologies works tirelessly to help you solve manufacturing problems. Violin Technologies takes care of your process, design and manufacturing of small parts and machined components.

What are the right questions to ask before selecting the metal stampers?

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Capabilities